Top 5 Benefits of Using Sidewall Conveyor Belts in Material Handling

• PACKAGING: CONVEYOR BELT BE PACKED ON STEEL STRUCTURE – STEEL REEL COVERED BY ANTI UV COVERING SO THAT FORKLIFT CAN MOVE IT IN EASE. 

Introduction 

Sidewall conveyor belts are changing the way materials are moved in many industries. With their special design featuring raised edges, these belts can transport materials efficiently even at steep angles. This offers significant benefits compared to traditional flat conveyor systems. Not only do sidewall conveyor belts improve efficiency in operations, but they also minimize material loss, save energy, and require less maintenance.  

Corrugated Side-Wall Belt is designed for horizontal, large inclination and vertical conveyor lines, with a maximum loading inclination angle of 90°, which can withstand heavy loads to transport various materials such as coal, ore, rock, coarse sand or fertilizer. It has the excellent conveying performance can increase the conveying capacity of the conveyor belt in the horizontal conveying system, which it is welcome in the application that working space is restricted. The conveyor belt specifications can be designed according to the conveying capacity, speed, material shape, type and density. 

Using sidewall conveyor belts in your business can bring several advantages. In this article, we will discuss the top 5 benefits of incorporating sidewall conveyor belts into your material handling processes: 

• Increased Capacity and Steep Angle Transportation 

• Reduced Material Spillage for Improved Operational Efficiency 

• Energy Efficiency: A Sustainable Advantage 

• Durability and Reduced Maintenance Requirements 

• Versatile Applications Across Various Industries 

These benefits highlight why it is essential to adopt sidewall conveyor belts for optimizing your material handling operations effectively. 

Whether it’s optimizing material handling with advanced technology like sidewall conveyor belts or ensuring device safety with high-quality protective cases, making informed decisions is key to achieving operational efficiency and safeguarding valuable assets. 

Gravel Mining Rubber Belt Conveyor System Ore Conveyor Belt Port Loading Vibration Gold Iron Conveyor Goods 1.5-4.5mm, 

Features: 

• Large conveying inclination 

• Able to withstand heavy-duty transportation 

• Excellent conveying capacity 

• Use in restricted spaces and locations 

High-Performance Skirted Conveyor Belt: XOE400/3 with Cross-Stabilizing Plies 

Enhanced Cross-Rigidity 

• Equipped with two cross-stabilizing plies on both the top and bottom layers, the XOE400/3 belt ensures superior structural integrity. 

• This feature minimizes belt sagging and deformation, providing optimal performance even in heavy-load or inclined material handling scenarios. 

Abrasion Resistance (Grade X) 

• Manufactured with Grade X abrasion-resistant materials, this belt provides unmatched durability. 

• Ideal for transporting abrasive materials like sand, gravel, or mining ores, significantly extending the belt’s service life and reducing maintenance costs. 

Technical Data 

Increased Capacity and Steep Angle Transportation

The unique design features of sidewall conveyor belts significantly enhance their load capacity, making them an ideal choice for transporting bulk materials. These belts are equipped with corrugated sidewalls and cross cleats that create deep pockets. This design prevents material rollback and allows the belt to carry more material in a single run compared to traditional flat conveyor belts. The increased capacity not only improves efficiency but also reduces the time and energy spent on transporting materials. 

Sidewall conveyor belts are engineered to efficiently handle materials at steep angles, even up to 90 degrees, eliminating the need for transfer points or additional equipment like elevators. This ability transforms vertical space into usable transport pathways, optimizing plant layout and space utilization. The capability to move materials at such steep inclines is particularly beneficial in industries where vertical space is limited or where installations require compact layouts.  

Industries and Applications: 

• Mining: The need for efficient transportation of minerals from deep within mines makes steep angle transportation indispensable. Sidewall conveyor belts excel in these environments by reducing the need for long horizontal runs. 

• Construction: When dealing with construction sites constrained by limited space, these belts offer a solution for moving heavy materials vertically without taking up excessive ground area. 

• Agriculture: For grain handling operations, transporting crops from low storage units to high silos becomes more feasible with sidewall conveyor systems. 

• Waste Recycling Plants: These facilities benefit from increased capacity and steep angle capabilities as they manage large volumes of recyclable materials in confined spaces. 

These examples illustrate how sidewall conveyor belts provide essential solutions across various sectors, enhancing operational efficiency by maximizing both load capacities and spatial dynamics within facilities.  

Conveyor belt with corrugated sidewall B1000 XE 630/4 + 2p (6+4) Designed for moving bulk and lump materials. Mounted on vertical conveyor systems. 

Reduced Material Spillage for Improved Operational Efficiency

Reduced spillage is a critical factor in enhancing operational efficiency across various industries. The specialized structure of sidewall conveyor belts plays a pivotal role in minimizing material spillage during transportation processes. These belts are equipped with corrugated sidewalls that provide added confinement, ensuring materials remain within the belt’s boundaries even when navigating sharp inclines or declines. 

Key Features Contributing to Reduced Spillage: 

• Corrugated Sidewalls: These act as barriers that prevent materials from sliding off the belt, especially during steep transportations. 

• Cleats: Positioned transversely on the belt, cleats support the movement of bulk materials without allowing them to roll back. 

• Flexible Design: The adaptability of these belts allows them to adjust to different shapes and angles, maintaining the integrity of transported materials. 

Heat Resistant Rubber Conveyor Belt 

HR125 Heat Resistant Rubber Conveyor Belting

Heat Resistant Rubber Conveyor Belting provides heat resistance up to 125°C. Designed for conveying lumpy & abrasive products the HR125 belt is an economically priced well credentialed choice. 

EPT Heat Resistant Rubber Conveyor Belting

With superior heat resistant covers our EPT Heat Resistant Rubber Conveyor Belt is the choice when elevated temperature conveying is required. Suitable for handling hot foundry castings & hot sand, EPT Heat Resistant Belt can convey product up to 210°C. 

A number of carcass & belt cover types are available that offer extreme resistance to hot material conveying. 

Applications for Heat Resistant Belts & Temperatures of Transported Material. 

Application	Transported Material	Material Temperature °C
Iron/Steel mill	Sintered ore	100 – 400
Iron mill, gas factory	Coke	60 – 150
Smelting plant	Sintered ores	60 – 400
	Clinker	80 – 400
Cement works	Dried clay, limestone	40 – 200
	Cement	70 – 130
Soda factory	Soda Ash	90 – 160
Chemical plant	Fertilizers	70 – 150
Industrial plant	Chemicals	60 – 200

N Grade Rubber Conveyor Belt 

Australian N Grade General Purpose Rubber Conveyor Belting suitable for medium to heavy weight conveying applications in quarrying, mining, pulp & paper, waste recycling & building industries. 

N Grade Rubber Conveyor Belting is manufactured with an EP (polyester nylon) carcass that provides: 

• High strength 

• Low stretch 

• Excellent trough ability 

• Excellent adhesion 

• Good impact absorption qualities 

• Good rip & tear resistance 

• Good mechanical fastener holding strength 

N Grade Rubber Covers provides: 

• Very good resistance to cut and gouge 

• Good abrasion resistance 

• Total resistance to moisture, mildew & rot. 

Our stocked range of N Grade Rubber Conveyor Belting comprises:
EP315/2P 3X1.5 N,  EP400/3P 3X1.5 N,  EP500/3P 5X1.5 N,  EP1250/4P 6X2 N  

All our stocked belts can be custom fabricated with a range of Rubber Cleats, Flexible Sidewalls & Tracking Guides. 

N Grade Rubber Conveyor Belting can be supplied as: 

• Cut to specific width & length 

• With ends prepared for cold chemical joining or hot vulcanization 

• Joined with mechanical belt fasteners 

• Endless by cold chemical joining 

• Endless by hot vulcanization 

• Slab rolls suitable for slitting 

Production standards: Our belts are manufactured in conformance with Australian Standards. 

Services: Monster Belting is available for all your field & in plant belt installation & repair work. Our service crews are totally self-contained fabrication units able to perform the most demanding jobs with little or no need for your plant resources. 

Key Comparisons with Traditional Flat Belts: 

• Reduced Friction: Sidewall belts experience less friction as they move materials vertically, meaning less power is required to transport goods over the same distance. 

• Optimized Load Distribution: The design of sidewall belts ensures that loads are evenly distributed across the belt surface, preventing unnecessary energy loss through uneven weight distribution. 

The ability of sidewall conveyor belts to convey materials at steep angles—sometimes even up to 90 degrees—further enhances their energy efficiency. By minimizing the need for additional transfer points or longer horizontal routes that traditional flat belts require, energy needs are substantially decreased. This efficient operation translates directly into cost savings, making sidewall conveyor systems an economically viable choice for industries seeking sustainability. 

Industries Benefiting from Energy Efficiency: 

• Mining: Operations can transport extracted materials from deep pits efficiently, reducing reliance on multiple conveyors. 

• Agriculture: Farmers can convey bulk grains and produce over shorter distances with less energy expenditure. 

• Recycling: Facilities can move recyclable materials vertically within compact spaces, optimizing plant layouts and saving on operational costs. 

By integrating sidewall conveyor belts into material handling processes, industries not only achieve operational efficiency but also contribute to environmental sustainability through reduced energy consumption. 

Durability and Reduced Maintenance Requirements

Sidewall conveyor belts are known for their durability and low maintenance costs, making them an excellent choice for material handling systems. Made from strong materials like rubber and PVC, these belts have exceptional material resistance, increasing their lifespan and effectiveness in different working environments. 

1. Rubber: Resilient and Abrasion-Resistant

Rubber is known for its resilience and offers excellent resistance to wear and tear. It can withstand harsh conditions, such as extreme temperatures and abrasive materials, which are common in industries like mining and construction. For instance, fire-resistant steel cord conveyor belts, specifically designed for coal mining, showcase the durability needed in such demanding environments. 

Food Grade Conveyor Belts Manufacturer in China 

Approved by the Food & Drugs Administration (FDA) 

Used in the food industry, food processing and food packaging. 

This belt is suitable for handling of food materials that need to be moved directly on belt surface. We can supply the right belt with the right production like mold edge, cut edge, chevron, etc. 

WHITE ACID-BASE RESISTANT RUBBER CONVEYOR BELT  

The rubber conveyor belt are suitable for the detergent powder which are dust and oil proof. The cloth layer color can be beige or light yellow as per attached. We also have white smooth nitrile belt with a friction backing, white nitrile belt with a Tyler wire impression with a friction backing. White Sugar Elevator Rubber Belt , FDA (Alimentary/Food purpose) , Top cover is required to be high abrasion resistant and chemical resistant specially for Ethylene Glycol. 

For Incline Transportation Field – Chevron Conveyor Belts

With a modern production facility and the state-of art equipment, strong R&D such as advanced rubber compounding technology, and a strict QA/QC program, our leading China Plant will ensure our consistent product quality. 

We produce and supply textile & steel cord conveyor belts, special belts and O&M accessories / parts. Our products are usually used in mining, sand & gravel, cement, iron & steel, power plant, construction, agriculture, coal, port and wood for material transportation. 

Every order is tracked and communicated to you on a regular basis. You will be notified of the production process, QC report, and belt photos. 

We have a Technical Support Team who are responsible for providing advice, guidance, and solutions to you. 

This wide-ranging applicability highlights the importance of sidewall conveyor belts in improving operational efficiency across industries. Their ability to adapt to different materials and environments ensures they effectively meet each industry’s specific needs. 

Choosing the Right Conveyor Belt for Your Material Handling Needs 

Selecting the appropriate conveyor belt is crucial for optimizing material handling operations. Sidewall conveyor belts offer a host of benefits, as highlighted in the article on the Top 5 Benefits of Using Sidewall Conveyor Belts in Material Handling: 

• Increased capacity and steep angle transportation allow for efficient use of space. 

• Reduced material spillage enhances operational efficiency. 

• Energy efficiency offers a sustainable advantage. 

• Durability and reduced maintenance requirements ensure long-term reliability. 

• Versatile applications across various industries provide adaptability. 

When considering a sidewall conveyor belt, it’s important to note that these belts come with cleats and corrugated sidewalls, which significantly enhance their functionality. 

Additionally, factors such as load type, environmental conditions, and specific industry requirements should be taken into account when choosing a conveyor belt. For instance, if you’re handling materials that are prone to wear and tear, opting for an abrasion-resistant conveyor belt might be beneficial. 

In certain situations, such as when using a rubber conveyor belt MOR grade, specific operational adjustments may need to be made. 

Moreover, implementing belt conveyor spiral cleaning idler rollers can further enhance the efficiency of your material handling process by minimizing downtime due to cleaning. 

By aligning your choice with these considerations and leveraging the full potential of sidewall conveyor belts, you can effectively meet your unique operational needs. This strategic alignment will not only help you capitalize on the key benefits outlined but also lead to improved productivity and cost-efficiency. 

FAQs (Frequently Asked Questions)