Quarry

Cement plant construction is usually in the vicinity of mines, mining ore directly, transported to calciner for clinker firing.Most of the mined ore is over 300mm in size, irregular in shape and with edges and corners, which has a great impact on the conveyor belt, causing impact damage to the conveyor belt and reducing its service life.According to this working condition, MONSTER extends the service life of conveyor belt from two aspects.

1. Increase the impact resistance of the surface adhesive of the conveyor belt
2. Increase the buffering performance of skeleton materials.

Crushing

Limestone needs to be transported long distance from the mine to the cement workshop. After crushing, the diameter of the material is generally about 7mm.
Small particle size materials for the conveyor belt wear is serious, conveyor belt is generally wear failure.

Industry: Cement industry
Customized product: for the long distance route from mine to cement plant, the conveyor belt length is nearly 4500 meters, and the conveyor belt has a turn in the return section, the front and the back are changed.

Therefore, the upper and lower surfaces of the conveyor belt are required to have good wear resistance characteristics.
MONSTER designs long distance conveyor belt products with excellent wear resistance for customers according to site conditions.

Storage in the yard

For the cement yard, the main use of stacking machine, conveyor material transport and stacking.The transmission line of these working conditions is not long, the transportation speed is fast, the conveying speed is fast, the impact wear of limestone on the conveyor belt is big, the performance requirements for the conveyor belt are high. Metal M SW impact-tear resistant conveyor belt designed and optimized by Monster is suitable for this working condition and has good fatigue resistance, impact resistance and tear resistance characteristics.

Calcined to Clinker

The calcination temperature in the cement plant is 1450 degrees, and then the clinker temperature is reduced to about 200 degrees through the cooling system. Some processes are not well controlled, and red material is easy to occur, resulting in problems such as burnt conveyor belt
Heat-resistant aramid conveyor belt industry: cement industry

Customized products: On the high temperature of cement clinker, even red material phenomenon, red material on the conveyor belt, easy to burn out the conveyor belt. It is easy to cause the aging of the surface adhesive of the conveyor belt.

Advantage:
1. The number of high-temperature aramid layers is small, which reduces the inter-layer structure of canvas and avoids the risk of interface delamination under dynamic conditions.

2. Low elongation of high temperature resistant aramid strip, high elongation of fiber in the process of avoiding heating;
3. High-temperature aramid conveyor belt skeleton has a high strength retention rate at high temperature to avoid the risk of skeleton fracture;

Clinker Silo

Clinker is a kind of sintered clinker formed after raw material powder is sintered through high-temperature sintering in rotary kiln and then cooled, which is sent to clinker storehouse through conveyor belt of chain bucket. Clinker storehouse is an important transfer station.
Clinker storehouse is the key working procedure of cement unit. The conveyor belt with high temperature for conveying materials has a short service life.
In view of this high temperature consumption condition, Baotong has been continuously researching and developing conveyor belt products with better temperature resistance performance to continuously improve the service life of the conveyor belt for customers.