New matrial for conveyor belt abrasion repair Introduction

Conveyor belt wearproof armor is a new material, new lechnology and new technology for rapid repair of conveyor helt wear.

Practical using shows that: Whether it is a large area abrasion, or deep abrasion;Whether impact wear,or scratch wear; Whether general material wear, or hard material wear; MONSTER wearproof armor is able to use on all these situations.

The theory of wearproof: conveyor belt wearproof armor composite material, with excellent tenacity of matrix phase,is a kind of high-quality polyurethane elastomer with tensile strength 30MPa, hardness 85A and elongation 400%.The wear-resisting phase is a mixture of nano-sized silicon carbide and high aluminum ceramic particles with hardness up to Mohs 7-9. The bonding strength between the composite material and rubber is greater than the tearing strength of rubber, and the bonding strength between the matrix phase and the wear-resisting phase meets the scraping requirements of the conveyor belt cleaner.

Solidification speed: Conveyor belt wearproof armor has the fastest speed of solidification. For the commonly used V80 series products,initial solidification speed will be 15 minutes with operating time less than 2 minutes.For V90 series produets used on high temperature environment, initial solidification speed will be 30 minutes with operating time less than 3 minutes. When using under temperature from 0℃ to 10℃,heating 80 ℃ first andheat preservation for 10 minutes can quickly achieve the best repair quality. Also, our company provides complete set of special heating equipment.

Operation process: Conveyor belt wearproof armor is using scraping method without special equipment therefore is simple and easy to learn. The coating thickness is 1.5mm-3mm,and the coating area is used to control the coating thickness. Normal using temperature is from 0℃ to 35℃.Special healing and insulation process should be adopted when the environment is -5℃ to 0℃. We do not recommend use it below-5℃.

Applications:

1.Suitable for long distance,large area,short downtime of the conveyor belt online quick repair.

2.Suitable for washing system fasteners and mining equipment wear-resistantpre-protection.

3.Suitable for rubber,polyurethane products wear repair and pre-protection.

4.Applicable temperature range 0℃-150 ℃.