Ultra-wide conveyor belt

Ultra-wide conveyor belt B2400- B6800

Ultra-wide conveyor belt production domestic leading, to produce ultra-wide, ultra-thick conveyor belt customization. One-piece vulcanization without splice.

Monster wide high-strength conveyor belt

Ultra Wide Conveyor Belt (EP type)
Extra wide conveyor belt for Vacuum rubber filter belts

Ultra Wide Conveyor Belt

Bottom cover is bare back with fabric prevents skidding. Top surface is rubber cover for transport materials. Wide high-strength conveyor belt, also known as monster wide conveyor belt of high strength is a horizontal belt vacuum filter, key components of the vacuum belt pulp washing machine.

Currently, the market mainly in the production of conveyor 3500mm wide following specifications based, with the development of the cement industry, coking, metallurgy, chemical, steel and expansion, 3500mm width of the belt the following can not meet the needs of these industries, and currently on the market has not been able to meet the needs of industry wide conveyor belt of high strength appear.

Monster can do the Ultra-wide conveyor belt 6800mm widest rubber conveyor belt, also has EP wide conveyor belt, wear resistance wide belt for cement. Wide belt using the entire high grade polyester cloth, no stitching with smooth surface, from advanced vulcanizer, a molding machine. With a high bulk modulus, small elongation, good thermal stability, impact resistance, transportation of materials suitable for the long-distance, high discretion, high speed conditions.

Specification and technical data of conveyor belt rubber

Fabric type	Fabric structure		Fabric specs	Ply thickness	Strength(N/mm)				Cover thickness		width	length
Fabric type	warp	weft	Fabric specs	mm/ply	2ply	3ply	4ply	5ply	upper	lower	mm	m
polyester	polester	polyamine	EP80	0.95	160	240	320	400	1.5-12	0-4.5	400-2500	50-500
			EP100	1	200	300	400	500
			EP150	1.1	300	450	600	750
			EP200	1.2	400	600	800	1000			500-2500
			EP250	1.35	500	7500	1000	1250
			EP300	1.45	600	900	1200	1500
			EP350	1.6	–	1050	1400	1750			800-2500
			EP400	1.75	–	–	1600	2000			1000-2500
			EP500	1.9	–	–	2000	2500
			EP630	2.1	–	–	2400	3000

Adhesion and elongation of rubber conveyor belting

Belt carcass	Adhesive strength		Elongation
Belt carcass	Between plies(N/mm)	Between rubber and carcass	Longitudinal elongation at break%≥	Longitudinal elongation at reference load%≤
EP canvas	≥5	≥5	10	2

Cover rubber Grade

Cover grade	Tensile strength	Elongation	Abrasion	Tensile strength and elongation after aging	Standard
Cover grade	≥	≥	≤	Tensile strength and elongation after aging	Standard
	MPa	%	mm3	%
M	24	450	125	-50	Austrilia Standard AS1332-2000C
N	17	400	200	-50
RMA1	17	400	175	-50	USA Standard
RMA2	14	350	250	-50
Z	15	350	250	-50	Germany Standard DIN22102
Y	20	400	150	-50
X	25	400	120	-50
W	18	400	90	-50
C	10	150	200	-50	Russia standard ГОСТ20-8
N	15	400	100	-50
T2	14.7	300	200	-50
M	14.7	350	150	-50

Cover rubber Grade

Fabric type	Fabric Structure		Fabric specs	Strength series					Cover thickness		Width	Length
Fabric type	Wrap	Wrap	Fabric specs	2 ply	3 ply	4 ply	5 ply	6 ply	Upper	Lower	Width	Length
Nylon (NN)	Nylon (N)	Nylon (N)	NN-100	200	300	400	500	600	1.5-8	0-4.5	300~2500	≤300
			NN-125	250	375	500	625	750
			NN-150	300	450	600	750	900
			NN-200	400	600	800	1000	1200			300~2500
			NN-250	500	750	1000	1250	1500
			NN-300		900	1200	1500	1800
			NN-350		1050	1400	1750	2100			300~2500
			NN-400			1600	2000	2400
			NN-500			2000	2500	3000

Specification:

Spec		NN-80		NN-100		NN-125		NN-150		NN-200		NN-250		NN-300		NN-400		NN-500
Item	unit	warp	weft	warp	weft	warp	weft	warp	weft	warp	weft	warp	weft	warp	weft	warp	weft	warp	weft
Frame	dtex	930	930X1	930	930X1	1400X1	1400X1	1870X2	1400X1	1800X2	1870X2	1400X4	1870X2	1870	1400	1870	1870	1870X4	1870X2
Frame		X1		X1										X4	X2	X3	X2
Density	radical	175	170	196	78	150	60	135	68	176	60	145	60	136	44	120	36	120	38
Density	/10cm	±2	±2	±2	±2	±2	±2	±2	±2	±2	±2	±2	±2	±2	±2	±2	±2	±2	±2
Average breaking strength≥	N/mm	110	50	130	50	155	60	178	68	230	80	285	80	375	90	470	90	565	105
Breaking strength(min)≥		100	45	115	45	135	50	160	60	215	70	260	70	350	80	440	80	520	90
Elongation at 10% load≤	%	2.5		2.5		2.5		2.5		2.5		2.5		2.5		3		3
Elongation at 10% load≤
Elongation at break≤	%	20	60	20	60	20	60	20	50	25	40	25	40	25	40	25	40	25	40
Drying shrinkage % ≤(150ºC*30min)	%	5.5	0.5	5.5	0.5	5.5	0.5	5.5	0.5	5.5	0.5	5.5	0.5	5.5	0.5	6	0.5	6	0.5
Uneven drying shrinkage ≤	%	10		10		10		10		10		10		10		10		10
Adhesion strength≥	N/mm	7.8		7.8		7.8		7.8		7.8		7.8		7.8		7.8		7.8
Weight (grams per m2)	g/m2	260±10		305±15		345±20		390±25		500±30		580±35		690±30		830±35		1200±50
Thickness	mm	0.45±0.05		0.50±0.05		0.55±0.05		0.65±0.05		0.85±0.05		0.90±0.10		1.20±0.10		1.35±0.12		1.40±0.14
width	mm	0 0		0 0		0 0		0 0		0 0		0 0		0 0		0 0		0 0
		800~1400		800~1400		800~1500		800~1600		800~1600		800~1600		800~1600		800~1600		800~1600
		-40		-40		-40		-40		-40		-40		-40		-40