TD75 belt bucket elevator installation

The traction component of TD75 belt bucket elevator is belt, so it is also called belt bucket elevator.

It is an updated product of Vertical Bucket Elevator belting. Its main performance parameters are equivalent or refer to international standards and advanced foreign standards. Steel Vertical Conveyor Belt has two unloading modes: centrifugal and mixed. Vertical transport density less than 1.5 t/m3 powder, granular, and small pieces of attrition of small bulk materials, such as grain, coal, cement, crushed ore, lifting height up to 40 m.

TD75 bucket elevator is composed of running part (hopper and traction belt).

upper part of driving drum, lower part of tensioning drum, middle casing, driving device, backstop brake device, etc. It is suitable for conveying up loose density of powder, granular and small pieces of non-polishing and semi-polishing bulk materials, such as powder, semi-polishing bulk materials, etc. Coal, sand, coke powder, cement, crushed ore, etc. TD bucket elevator structure form: transmission device TD bucket elevator transmission device has two forms with YZ reducer ZQ (or YY) reducer. YZ type axle reducer is directly mounted on the spindle head, eliminating the transmission platform, coupling and so on, making the structure compact, light weight, and its internal with special-shaped roll backstop, reliable backstop. The reducer has the advantages of low noise, smooth operation and floating with the spindle, which can eliminate the installation stress.

Installation

1, pocket conveyor belt must be firmly mounted on a solid concrete foundation. Concrete foundation surface should be smooth, and is horizontal, to ensure that the bucket elevator is mounted perpendicular to achieve the requirements.
2, the higher the height of the bucket elevator in which the position of the upper portion of the housing and the housing shall be appropriate and its adjacent buildings (e.g. silos, workshops, etc.) together to increase its stability. A lower mounting member when installed, the anchor bolt, and then install the center casing, the upper casing Ann. Cabinet installation is successful, the correction verticality. Measuring a vertical line down the full height, the error should be less than 10mm. It should be parallel to the vertical axis, which axis line should be in the same plane.
3, when the height of the lower bucket elevator installation can be put, in all lower case and connected to the ground plane than the right, and the whole is fixed hanging straight on the concrete foundation.
4, after the cabinet is installed, install the chain and hopper. U-shaped hopper with a screw connection, both the chain joints, the hopper is stationary member. U-type screw nut must be tighten and reliable locking.
5, after the chain and hopper installed, properly tensioned.
6, the gear unit and bearing, add the appropriate amount of oil and butter respectively. Industrial lubricating oil reducer gear. Calcium or sodium-based butter can be within the housing. 5, commissioning, after installation should be empty commissioning. Air operation should be noted: not reversed, can not have a bump phenomenon. Idling is not less than 2 hours, there is not overheating, temperature does not exceed 250C of the bearing, reducer temperature does not exceed 300C. After idling for two hours load test can be carried out as usual. Load test the belt feed should be uniform to prevent feeding too much, resulting in a lower congestion “boring car.”

Type	TD160				TD250				TD315				TD400
Hopper type	Q	h	zD	Sd	Q	h	zD	Sd	Q	h	zD	Sd	Q	h	zD	Sd
Conveying capacity (m³/h)	5.4	9.6	9.6	16	12	22	23	35	17	30	25	40	24	46	41	66
Bucket width (mm)	160				250				315				400
Bucket capacity (L)	0.5	0.9	4.2	1.9	1.3	2.2	3.0	4.6	2	3.6	3.8	5.8	3.1	5.6	5.9	9.4
pitch of buckets (mm)	280		350		360		450		400		500		480		560
belt width (mm)	200				300				400				500
Bucket speed (m/s)	1.4				1.6				1.6				1.8
Bulk material(mm)	25				35				45				55
type	TD500				TD630			TD160		TD250		TD350		TD450
Hopper type	Q	h	zD	Sd	h	zD	Sd	Q	S	Q	S	Q	S	Q		S
Conveying capacity (m³/h)	38	70	58	92	85	89	142	4.7	8	18	22	25	42	50		72
Bucket width (mm)	500				630			160		250		350		450
Bucket capacity (L)	4.8	9	9.3	15	14	14.6	23.5	0.65	1.1	2.6	3.2	7	7.8	14.5		15
pitch of buckets (mm)	500		625		710			300		400		500		640
belt width (mm)	600				700			200		300		400		500
Bucket speed (m/s)	1.8				2			1		1.25		1.25		1.25
Bulk material (mm)	60				70			25		35		45		55

Comments:
1, the table bucket capacity for the calculation of bucket capacity, the conveyor volume according to the filling coefficient of 0.6 calculated.
2, TD type Bucket hoist hopper use is:
Shallow hopper: Conveying damp, easy to agglomerate, difficult to throw the material. such as wet sand, wet coal and so on.
Deep Hopper: Conveying dry, loose, easy to throw materials. such as cement, coal blocks, gravel, quartz sand and so on.